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Oil & Gas

Oil & Gas

 

Valves for Oil & Gas

L&T Valves is a leader in flow-control solutions for the Oil & Gas domain. Over the last five decades, the company has built an impressive installed base across the globe in onshore and offshore facilities, pipelines, and LNG and GTL projects.

Oil & gas industry presents unique challenges, and L&T Valves offers a portfolio of high performance solutions that successfully address the challenges:

  • API monogrammed
  • Successfully tested to most stringent industry standards - Fugitive Emissions (API 624, API 641 and ISO 15848-1) and Fire-safety (API 607/ API 6FA)
  • Unmatched safety and reliability in risky operating conditions. SIL3 Capable Automation solutions.
  • Designed for severe services in hostile environments. Erosion and corrosion resistant valves, in high alloys and with specialised surface coatings.
  • Designed for endurance and easy maintainability
  • Asset management support for the entire life cycle

L&T Valves for Oil & Gas industry:

  • HIPPS (High Integrity Pressure Protection System
  • Emergency Shutdown Valves/ Blowdown Valves
  • Side-entry & Top-entry Trunnion-mounted Ball Valves
    • Cryogenic valves
    • High alloy/ cladded valves
    • FBE valves
  • Gate, Globe & Check Valves
    • High alloy valves
    • Cryogenic Valves
  • Butterfly Valves
    • Concentric – Soft-seated
    • Triple-offset - Laminar & Solid seals, Cryogenic Valves

Valves for Oil & Gas - Material Options:

  • SS Grades: 304/ 316, F347/ 321, CF3/ CF3M, CF8/ CF8M, CF8C, CN7M
  • DSS Grades: 4A/ 5A/ 6A, F55, F51
  • Alloy Steels: F91, F22, C12, C12A, WC6, WC9
  • High Ni Alloys: C276, CW2M, CY40, M-25-1, CW6MC, Cu5MCuC
  • Carbon Steels: WCB, LCB, LCC, A105, LF2, LF6

Design

L&T Valves offers a range of API-monogrammed products that go beyond industry and standard requirements. Valves for oil & gas are designed in a 3D design environment, leveraging the power of Finite Element Analysis (FEA) and Computational Fluid Dynamics (CFD). The designs are validated by rigorous prototype tests - both at in-house facilities and at international flow control research facilities - and functional qualification programmes

Manufacturing

L&T Valves has a flexible manufacturing infrastructure designed to address the variety of designs, sizes, pressure classes and materials in a world-scale oil & gas project

  • 5-axis Machining Centres
  • CNC Vertical Turret Lathes
  • CNC Horizontal Boring Machines
  • Special Purpose Machines
  • 5-axis Automated Welding Machines
  • Automated high-volume painting facility
  • Cranes with 40 ton capacity

Project Management

At L&T Valves, manufacturing complexity is managed by an end-to-end digital platform - linked to the ERP system - that guarantees 100% visibility and error-free on-time manufacture. The advanced project management capability ensures that the valve deliveries match your project schedules.

Asset Management

L&T Valves offers asset management support for the entire life cycle of the products. The company provides commissioning and maintenance support, and ValvTrac™, an RFID-enabled app provides digital traceability and all information required for operation and maintenance of the valves, literally at the finger tips.